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02 Nov 2024 - 10:37 am

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01 Nov 2024 - 07:43 pm

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Balancingfeeva

31 Oct 2024 - 01:49 pm

field balancing


Field Balancing Solutions: Ensuring Machinery Reliability

When it comes to maintaining the efficiency and longevity of industrial machinery, field balancing plays a crucial role. Whether you operate industrial fans, forestry mulchers, or a range of other equipment, addressing both static and dynamic imbalances can significantly enhance machinery performance and durability.

Field balancing involves using advanced diagnostic equipment to assess machinery vibrations and identify imbalance issues. This process helps in normalizing operation in accordance with international standards, leading to improved performance and reduced downtime. Companies engaged in various sectors can greatly benefit from these services by minimizing the risk of mechanical failures and costly repairs.

Key Benefits of Field Balancing

One of the primary advantages of implementing effective field balancing is the reduction of vibrations. Excessive vibrations can cause wear and tear on machine components, leading to premature failures and downtime. By utilizing state-of-the-art balancing solutions, businesses can enhance the operational reliability of machines, ensuring they run smoothly over extended periods.

In addition to reducing wear, proper field balancing contributes to energy efficiency. An imbalance often increases power consumption, which can result in higher operational costs. Correcting these imbalances helps reduce energy consumption by ensuring components operate in harmony.

Portable Balancer and Vibration Analyzers

The portable balancer and vibration analyzer, known as Balanset, offers a comprehensive approach to balancing various types of rotors including fans, crushers, and augers. This technology allows technicians to perform dynamic balancing on-site, ensuring minimal downtime for the equipment. Equipped with laser tachometers and vibration sensors, Balanset allows for accurate assessments, leading to efficient solutions tailored to each machine's specific needs.

Professional Balancing Services

Our professional balancing services are designed to cater to a wide array of machines. We specialize in balancing industrial fans, forestry mulchers, combine harvesters, and crushers. Each service is performed using modern professional equipment to ensure compliance with rigorous standards such as ISO 10816. Our expert team conducts thorough diagnostics to identify any imbalances, developing targeted solutions for remediation.

In Portugal, we offer our expertise to various industries, providing personalized service that considers the unique requirements of each client’s machinery. The service fees are structured based on transportation distance, ensuring affordability while maintaining high-quality standards in balancing.

Comprehensive Maintenance Approach

Understanding the importance of machines to your business operations, we adopt a comprehensive maintenance approach that encompasses both diagnostics and balancing services. By preventing potential malfunctions, we aim to maximize machine uptime, thus reducing the risk of unplanned breakdowns. Our goal is to provide not only immediate solutions but also enhance long-term performance efficiencies.

Imbalance Classification and Pricing

When discussing field balancing, it's important to recognize the classification of machines based on their operational standards for balance. Different classes have specific criteria that determine acceptable vibration levels, facilitating efficient monitoring and maintenance strategies.

Balance Criteria:

Class 1: Machines such as electric motors with a capacity of up to 15 kW - Good: < 0.7; Admissible: 0.7-1.8; Inadmissible: > 4.5
Class 2: Electric motors with a capacity of 15-75 kW - Good: < 1.1; Admissible: 1.1-2.8; Inadmissible: > 7.1
Class 3: Machines over 300 kW - Good: < 1.8; Admissible: 1.8-4.5; Inadmissible: > 11
Class 4: Large machines on lightweight foundations - Good: < 2.8; Admissible: 2.8-7.1; Inadmissible: > 18


Our pricing structure for balancing services is transparent and based on equipment type and capacity. For example:

Fan 0-15 kW: 500 €
Fan 15-75 kW: 700 €
Fan 75-300 kW: 900 €
Harvester straw chopper: 500 €
Harvester threshing rotors: 900 €
Mulcher Rotor: 700 €
Other Rotors: 500-900 €


Invest in Longevity and Efficiency

Choosing our field balancing services is a strategic investment in the longevity and efficiency of your machinery. We offer a guarantee of quality on all work conducted, and we remain committed to ensuring that your equipment operates at peak efficiency. By opting for our professional balancing services, you are safeguarding your capital investments against the risks associated with equipment failure.

Don’t let imbalances hinder your machines' performance. Request a visit and diagnosis today, and take the first step towards ensuring that your equipment runs like clockwork. Embrace the benefits of professional field balancing and watch how it transforms your machinery's reliability and efficiency.

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30 Oct 2024 - 12:44 pm

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